// SENIOR REPAIR TECHNICIAN

JAMES (JIM)
HUGHES

Mechanical • Electrical • Pneumatic Troubleshooting & Repair
Computer Hardware & Software  |  Team & Project Management  |  Quality Control

15+ YRS HANDS-ON  ·  U.S. ARMY VETERAN  ·  FAA PRIVATE PILOT (HELICOPTER)

Jim Hughes

// 01 — ABOUT

The short version

Results-driven Senior Repair Technician and military veteran with 15+ years of hands-on experience in mechanical, electrical, hydraulic, and pneumatic systems. The go-to resource for the toughest diagnoses — I write the procedures, train the techs, and keep the equipment running.

15+years hands-on
13+years at Baumer hhs
3trades, one tech

// 02 — EXPERIENCE

Where I've worked

Senior Repair Technician

Baumer hhs GmbH — Dayton, Ohio · Full-time

NOV 2013 — PRESENT
  • Promoted to Senior in recognition of technical expertise and leadership; go-to resource for complex mechanical, electrical, and pneumatic repairs across the full product line.
  • Troubleshoot, diagnose, and repair every piece of equipment in the company lineup — legacy and current models — with high first-time fix rates.
  • Write the technical procedures and documentation that keep repairs consistent, cut downtime, and transfer knowledge across the service team.
  • Train and mentor technicians on electrical troubleshooting, controller hardware/software, quality control, and preventive maintenance.
  • Diagnose PLC, HMI, and automation issues; lead project work improving equipment reliability and service processes.

Troubleshooting Technician

Time Warner Cable — Dayton, Ohio

MAR 2008 — SEP 2013
  • Started as an install tech — cable TV, phone, and internet installs, indoor and outdoor, from the ground box to the telephone pole.
  • Promoted to service tech running trouble calls and outages at customer homes: diagnostics, ladder and pole work, fast restores.

Turret Mechanic

U.S. Army — 3rd Armored Cavalry Regiment — Fort Bliss, Texas

MAR 1992 — MAR 1995
  • Mechanical maintenance, troubleshooting, and repair of armored vehicle turret systems in a high-tempo operational environment.
  • Kept complex mechanical, electrical, and hydraulic systems mission-ready; discipline and attention to detail under pressure.

+ Volunteer / Part-time Firefighter, Washington Township FD, Centerville OH — 2011–2016 (Firefighter 1 · EMT Basic)

// 03 — IN THE SHOP

Where the work happens

Jim Hughes at his repair bench
FIG. 01 — THE BENCH, BAUMER HHS · EVERY UNIT IN THE LINEUP COMES THROUGH HERE

// 04 — IN ACTION

Don't take my word for it

I create the technical training for Baumer hhs glue systems — watched by working techs around the world. Here's a sample.

PX1000 Presentation Box — custom lighted display case, built by hand
Cold Glue Heads Training — full training across three gun families

MORE ON THE CHANNEL — YOUTUBE.COM/@REPAIRSHOPHHS

// 05 — SKILLS

Spec sheet

TROUBLESHOOTING & REPAIR

  • Mechanical systems
  • Electrical systems
  • Pneumatic & hydraulic systems
  • Root cause analysis
  • Preventive maintenance
  • Equipment commissioning

CONTROLS & IT

  • PLC / HMI diagnostics
  • Controller hardware & software
  • Computer hardware & software
  • Networking
  • Web development
  • Automation troubleshooting

LEADERSHIP

  • Team leadership & management
  • Technical training & mentoring
  • Procedure writing
  • Project management
  • Quality control & assurance

// 06 — CERTIFICATIONS

Licensed & certified

// 07 — CONTACT

Let's talk

Currently with Baumer hhs — open to the right opportunity. The fastest way to reach me is the form below.

DIRECT

Jimhughes73@gmail.com

linkedin.com/in/james-h-379b5668

DAYTON, OHIO